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CKD Kits

CKD Reefer Kits — Completely Knocked Down Refrigerated Truck Body Manufacturer in India

Modular, mistake-proof, high-precision kits for quick and reliable builds.

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CKD Reefer Kit — Key Specifications

Assembly

Assembly Process & Steps

Easy-to-assemble CKD kit with modular, mistake-proof design

Installation Time

Estimated Installation Time

Minimal man hours, fewer operators, fast build

Tools Needed

Tools & Equipment Required for Assembly

We work with our assembly partners and guide them on equipment required

Build Quality

Component Build Quality & Material Grade

High-precision panels, excellent insulation performance

Footprint

Packaging for Safe Shipping & Export

Compact storage and handling with efficient loading design for seamless transportation

Body Materials

High-Performance Insulation & Structural Materials

CKD kits using Sub Zero's DuoShield Metal skin technology

What is it built for

What Are CKD Reefer Kits Built For?

CKD Kits are designed for operators, assemblers, and OEMs seeking a simpler and faster way to build refrigerated truck bodies without compromising on quality. Supplied as pre-engineered, cut to size kits, they enable predictable, efficient assembly with consistent results across locations.

Whether transporting food, pharmaceuticals, chemicals, or other sensitive perishables, these refrigerated bodies deliver reliable insulation performance over long distances. The CKD format allows fleets to support multi-temperature routes, handle mixed cargo, and scale operations quickly by assembling bodies locally at significantly lower cost.

By reducing logistical complexity and simplifying on-site assembly, CKD Kits enable local employment and faster deployment without the need for highly specialised fabrication skills.

How CKD Reefer Kits Are Engineered

Sub Zero's CKD Kits combine engineered sandwich panels, modular construction, and quick-assembly principles to deliver durable and efficient refrigerated solutions. Our DuoShield Metal Skin panels provide strength, lightweight build, and excellent thermal insulation, while the modular, mistake-proof design with minimal components ensures faster assembly and fewer errors.

Sub Zero supports the assembly process with detailed documents, step-by-step videos, and on-site assistance as needed. The kits are optimally packaged to reduce storage and handling challenges and can be shipped worldwide as well as across India. Semi-skilled operators can assemble an entire vehicle, while trained operators can achieve multiple trucks per day, making these refrigerated trailer bodies ideal for large-volume cold chain logistics where long-term heat preservation and load capacity are critical.

Engineering & Performance

Customization Options for Your Reefer Truck Body

Configured to match your operation and cargo requirements.

Sub Zero Aluflow

Sub Zero AluFlow — Aluminium U-Section Flooring

Heavy-duty aluminium flooring designed for high load capacity and long-term durability.

Aluminium Chequered Flooring

Anti-Slip Aluminium Chequered Plate Flooring

Non-slip, corrosion-resistant flooring built to handle rough handling and frequent washdowns.

Anti-Slip GRP Flooring

GRP Anti-Slip Reefer Flooring for Hygiene & Grip

Lightweight, hygienic flooring with superior grip for safer loading and unloading.

Hatch Door

Hatch Door

Top access hatch for quick loading, inspection, or ventilation when required.

Slide Type Ladder

Slide-Out Access Ladder for Large Reefer Bodies

Retractable ladder system for safe roof access during maintenance and inspections.

Load Securing Rail

Internal Load Securing Rail System

Keeps cargo firmly in place, reducing movement and damage during transit.

Tail Lift

Hydraulic Tail Lift for Reefer Trucks

Hydraulic lifting system that enables safe and effortless loading of heavy goods.

Flexible Partition Wall

Flexible Partition Wall for Multi-Zone Temperature Control

Adjustable partitioning to create multiple temperature or cargo zones as needed.

Fixed Partition Wall

Fixed Partition Wall for Dual-Compartment Reefer Bodies

Permanent separation for consistent multi-zone temperature control.

Internal Shelves / Racks

Internal Shelving & Racking Systems

Optimized storage solutions to organize cargo and maximize usable space.

Reefer Unit Guard

Reefer Unit Protection Guard

Protective frame that safeguards the refrigeration unit from impact and damage.

The Sub Zero Experience

Frequently Asked Questions

1.

What is a CKD reefer kit?

A CKD (Completely Knocked Down) reefer kit is a refrigerated body supplied in unassembled parts, including insulated panels, doors, hardware, and mounting components. It is designed for local assembly on reefer vans or a refrigerated truck.

2.

Why choose a CKD reefer kit over a pre-assembled reefer body?

A CKD reefer kit can reduce shipping costs, simplify transportation, and allow local assembly and customization. Many reefer companies choose CKD kits when building fleets across different regions.

3.

How long does it take to assemble a Sub Zero CKD reefer kit?

Assembly time depends on the body size, vehicle chassis, and the experience of the installation team. Most CKD reefer kits can be assembled within a few days under proper workshop conditions.

4.

What tools are required to assemble a CKD reefer kit?

Typical assembly requires standard workshop tools such as drills, riveters, torque wrenches, lifting equipment, sealants, and fastening tools. Sub Zero also provides assembly guidelines for proper installation.

5.

Does Sub Zero export CKD reefer kits internationally?

Yes. Sub Zero supplies CKD reefer kits for domestic and international markets, helping fleet operators and body builders assemble refrigerated bodies locally for reefer vans and refrigerated truck applications.

6.

What is the difference between CKD, SKD, and CBU in vehicle body terms?

CKD (Completely Knocked Down): The vehicle body is shipped as individual parts for complete local assembly.

SKD (Semi Knocked Down): The body is shipped in partially assembled modules that require limited assembly.

CBU (Completely Built Unit): The body is delivered fully assembled and ready for installation or use.

While CKD and SKD are commonly used for refrigerated bodies, similar assembly concepts may also apply to other vehicle bodies, including dry freight solutions used on a dry freight truck.

7.

How much does a CKD reefer kit cost?

The cost of a reefer body depends on the vehicle chassis, body size, insulation specifications, and refrigeration unit selected. As a general estimate, 10-foot reefer bodies typically start from around ₹3 lakh, while larger heavy-duty configurations can exceed ₹10 lakh. The final cost varies based on customization, temperature requirements, and the intended application.