Insulated vans or reefer trucks are the core component of cold store logistics in India that efficiently deliver perishable goods across the country. So, refrigerated goods transportation is always looking for durable insulated vans and reefer trucks to make their transportation system seamless for a long time.
So, they invest highly in refrigerated truck containers in India to minimize temperature-sensitive goods spoilage. Transporting these fresh goods is expensive if you count the resource expenditure like trained drivers, goods, fuel, and vehicles.
So, investing in a cold storage vehicle keeping in mind its durability helps you make transportation cost-effective in the long run. Additionally, you can avoid constant bleeding money in the repair and replacement of these insulated vans.
So, in this article, we take the leading manufacturers of reefer trucks and truck containers in India, Sub Zero to help you understand the high expense of manufacturing these insulated vans.
How Do Manufacturing Costs Increase When It Comes to Durable Insulated Vans?
Insulated vans or refrigerated trucks are expensive when it comes to manufacturing and using specialized materials used to build these cold storage vehicles. However, if these containers are manufactured using low-grade materials, the expense ratio doubles because of spoilage of goods within and constant repairs of reefer trucks.
So, where do these expenses accumulate in the manufacturing of refrigerated trucks or insulated vans? In this section, we dig deep into this aspect of the refrigerated container manufacturing industry in India.
Design and Planning
Sub Zero designs its insulated vans from scratch through the meticulous planning of expert engineers and designers. From the size to capacity every aspect is taken into consideration before creating the final product. This also includes its corrosion resistance power, durability, and high-capacity cold storage units without making the container bulky. So, trucks move efficiently without using excess fuel which adds more to transport overall cost.
Material Selection
A refrigerated container cannot be durable if the right materials are not used. So, the Pune-based container manufacturer uses PUF or Polyurethane foam and PPGI or Pre-painted Galvanized Iron steel to make its the containers body. These two materials offer high insulation from temperature fluctuations and corrosion resistance from liquid and humidity to the container body for longer and more efficient delivery.
Panel Fabrication
Panel fabrication is when these cold boxes are accurately designed and fitted on the truck structure to create an insulated van. This process requires skilled labor and machinery that are pricey so this adds to the cost of manufacturing these reefer trucks.
Insulation Installation
Advanced refrigeration systems are installed in these vehicles which protects the goods from spoilage due to temperature fluctuations. The PUF foam is installed in the PPGI sheet panels to keep the inner temperature stable.
Assembly and Fitting
After the panels are installed with PUF foam insulation and filled in the truck chassis or body these are fitted with specialized fasteners. So, during transporting the insulated containers stay in place on the vehicle’s structure. So, seamless fittings are done to create a robust and durable cold goods delivery vehicle.
Quality Control and Testing
Reefer trucks or insulated vans go through rigorous quality control and testing to ensure structural integrity, temperature control performance and overall functionality. This helps clients get the highest-quality insulated containers and reefers that are reliable on the road.
Technology and Innovation
Sub Zero as the leading reefer manufacturer integrates advanced technology in their reefers. From advanced tracking systems GPS and temperature control monitoring systems, these technologies help operators efficiently monitor, control temperature, and optimize roads for efficient transportation.
Customization and Versatility
Every cold goods transportation industry has different requirements when it comes to transporting fresh and sensitive goods. So, reefer truck container manufacturers in India like Sub Zero customize reefers as per clients’ requirements. This helps businesses seamlessly deliver different goods with different requirements in one turn.
Refrigerated truck containers in India like multi-temperature units are versatile and help businesses deliver different goods in one go for sustainable operation. This customization required additional design, materials, installation and testing for efficient operations which increases the expenditure of the whole reefer truck.
Environmental Sustainability
Modern reefer trucks are built keeping in mind fuel efficiency and efficient operations so the environment isn’t affected by its utilization. So, added research is done to create fuel-efficient trucks and refrigerators using lightweight containers that reduce fuel intake and greenhouse gas emissions. This creates additional costs for manufacturers like Sub Zero which makes the insulated vans pricey.
Conclusion
These are the key factors that make insulated vans durable but expensive as well. However, in the long run, investing in durable insulated vans or reefer trucks helps you save money. The reason is simple: a long-lasting vehicle means fewer chances of spending money to replace them.
Additionally, you get to safely deliver cold goods without damaging them, which reduces your loss of money due to spoilage. However, if you want your vehicle to last for a longer period invest in regular checks and repairs to extend its lifespan.
